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premium set: glass fabric with epoxy resin top coat

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premium set: glass fabric with epoxy resin top coat

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from 239,00 EUR

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Description

pond and basin coating with coloured epoxy resin top coat

High-quality 2-component epoxy resin systems in combination with modern glass fabric reinforcement. More durable and robust than any conventional pond liner!

From primer to laminating and top coat this complete GRP set contains all the products you need for the individual coating of your pond, koi pool or swimming pond!

Further advantages of our glass reinforced plastic (GRP) coating, in addition to its high resistance to animal claws, stones and impact loads, are the following aspects:

✔ individual design

... sets for 5 m² to 150 m² total area (wall + floor) freely selectable
... choice of different colours
... offers for special or larger projects available on request!

✔ high resistance to water and chemicals

... when complying with the dosing regulations for the chemicals used for swimming pool hygiene

✔ pronounced osmosis protection

... also for applications on old substrates, concrete or GRP

✔ solvent-free

The application only requires a little manual skill and the observance of a few basics in handling the materials. All relevant information and tips can be found in our detailed instructions and in our practical videos!

Hint:
We recommend using our tool sets that have already been composed - they contain the right tools for every size of pond or basin!

procedure for a GRP coating

1. priming with epoxy resin

A mineral substrate (plastered screed mats, masonry, concrete, etc.) with a low residual moisture (<6 %) is ideal for priming with epoxy resin. It protects the epoxy resin laminate against moisture from the floor and improves the adhesion to the layer structure with glass scrim. Priming is done with the epoxy resin HP-E80FS, which you can apply with a suitable painter's roller. The consumption of the epoxy resin primer is 0.15 - 0.2kg/m².

2. laminating with glass fabric and epoxy resin

As soon as the primer has dried, you can start with the core of the coating, the GRP laminate. It consists of 3 layers of glass fabric, which are applied one third apart on top of the previously applied primer resin. The glass fabric is impregnated with the laminating resin HP-E30TLS, which is applied with an ink roller. The consumption is approx. 1.4kg/m². Optional: To achieve a particularly smooth surface, a C-glass fleece HP-VJ30C or HP-VJ50C can also be applied as the last layer. Here the consumption would increase by approx. 0.3 - 0.4kg/m².

3. coloured top coat with epoxy resin

The coloured epoxy resin top coat is applied as a final coat to the laminate that has not yet cured (the laminate should not be older than 24 h). For this final coat, you apply the HP-E30TDS epoxy resin with the appropriate brushes and rollers. To increase the covering power, we recommend a second coat of the topcoat resin as soon as the surface is ready to be walked on. The total consumption is approx. 0.3 - 0.5kg/m² (in 2 coats). As epoxy resins are not colour-stable in the long term, you can optionally apply a final transparent coat of epoxy resin including our UV stabiliser HP-BEL91.

4. tips for application

In order to save as much time as possible, you can also work wet in wet during the individual steps. This means that the individual coats should not cure completely before the next coat is applied, otherwise intermediate sanding including cleaning will be necessary. Rule of thumb: As soon as the layer can be walked on, work can continue (do not wait longer than 24 hours!).

video instruction for a GRP coating

Scope of delivery

Premium sets: Pond coating with epoxy resin top coat.

* The total area to be coated is made up of the wall and floor area.

✔ set for 5 m² *

✔ set for 10 m² *

✔ set for 15 m² *

✔ set for 20 m² *

✔ set for 25 m² *

✔ set for 30 m² *

✔ set for 35 m² *

✔ set for 40 m² *

✔ set for 45 m² *

✔ set for 50 m² *

✔ set for 60 m² *

✔ set for 70 m² *

✔ set for 80 m² *

✔ set for 90 m² *

✔ set for 100 m² *

✔ set for 110 m² *

✔ set for 120 m² *

✔ set for 130 m² *

✔ set for 140 m² *

✔ set for 150 m² *

Working instructions

technical data sheets and working instructions

epoxy resin primer system HP-E80FS	[PDF]
epoxy resin laminating system HP-E30TLS	[PDF]
epoxy resin topcoat system HP-E30TDS	[PDF]
thinner HP-XB	[PDF]
glass fabric HP-B320/635E	[PDF]

step-by-step instructions	[PDF]
processing epoxy resins	[PDF]

"Tips for building"!

Hazard statements

HP-E80FS

Resin component:
Warning
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H411 Toxic to aquatic life with long lasting effects.

Hardener component:
Danger
H314 Causes severe skin burns and eye damage.
H317 May cause an allergic skin reaction.
H411 Toxic to aquatic life with long lasting effects.

HP-E30TLS

Resin component:
Warning
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H411 Toxic to aquatic life with long lasting effects.

Hardener component:
Danger
H302+H332 Harmful if swallowed or if inhaled.
H314 Causes severe skin burns and eye damage.
H317 May cause an allergic skin reaction.
H412 Harmful to aquatic life with long lasting effects.

HP-E30TDS

Resin component:
Warning
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H411 Toxic to aquatic life with long lasting effects.

Hardener component:
Danger
H302+H332 Harmful if swallowed or if inhaled.
H314 Causes severe skin burns and eye damage.
H317 May cause an allergic skin reaction.
H412 Harmful to aquatic life with long lasting effects.

HP-XB

Danger
Highly flammable liquid and vapour.
May be fatal if swallowed and enters airways.
Causes skin irritation. Repeated exposure may cause skin dryness or cracking
Causes serious eye irritation.
Harmful if inhaled.
May cause respiratory irritation.
May cause drowsiness or dizziness.
May cause damage to organs through prolonged or repeated exposure.
Achtung Entflammbar Ätzend Gesundheitsgefährdend

FAQ

Frequently asked questions

What is GRP?

GRP is a glass reinforced plastic. In this case, a plastic made of a 2-component epoxy resin with glass fabric as reinforcement. We supply the corresponding individual components: liquid epoxy resin incl. hardener and matching glass fabric. The resin and hardener are mixed on site and the substrate is then coated with the glass fabric. The hardening to a solid plastic begins after a few hours.

Why GRP (glass reinforced plastic)?

GRP composites, made of epoxy resin and glass fabric, are particularly resistant to mechanical stress! (Glass fabric do not fuzz out like a glass mat, nor are they susceptible to shifting like a glass fabric). The result:
- more durable than any conventional liner and resistant to animal claws, stones and impact loads.
- wrinkle-free pool design and easy incorporation of connections such as skimmers, drains, nozzles, etc.
- - problem-free "do it yourself" system solution. No welded seams and can be extended or redesigned at any time. Also coloured...

Why epoxy resins?

Epoxy resins have very good adhesion and load-bearing properties. They are free of solvents and can also be processed under sunlight. Cured epoxy resin laminates are characterised by a high water vapour density and are therefore the ideal material for areas with permanent water exposure.

Can I also get different quantities?

Yes, no problem! Simply add individual components to the shopping basket and order. Alternatively: send a short enquiry by e-mail or use the contact form.

Do you also offer other colours than those mentioned in the sets?

Yes, our epoxy topcoat systems can be supplied in various colours or are available colourless plus a wide range of colour pastes. We can supply our HP-PUR-PLUS top coat in almost all RAL colours. You can find a list here.

Can I coat or laminate on Styrofoam / Styrodur?

As our epoxy resins do not contain any solvents, you can laminate on Styropor or Styrodur without any problems.

Which substrate is (in)suitable for a pool/pond?

The coating should be laminated on a mineral substrate (plastered screed mats, brickwork, concrete, etc.). Lost wooden formwork is also suitable. In any case, it is important to keep residual moisture as low as possible. (Pond) foil as a substrate is theoretically possible but not necessarily useful, as the ugly folds cannot be laminated out. It should never be coated directly on the ground!

What weather conditions are suitable for such a project?

Temperatures between 15-25 °C and a maximum humidity of 70 %, as well as sufficient air circulation are optimal. In general, epoxy resins are not sensitive to sunlight during application, as is the case with polyester resins, for example. If necessary, you should have a cover ready to protect the fresh laminate from rain, dust or similar. For larger and longer-lasting projects, it is generally advisable to construct a kind of tent roof.

Do I have to wait between steps when using epoxy systems?

Once the primer is ready to walk on, you can coat or laminate. When laminating the layers, you can work wet in wet to save time. For a 3-layer coating, start with the 1st layer and apply the subsequent layers staggered by 1/3. This way you achieve a 3-layer structure directly. Rule of thumb before applying the top coat is: As soon as the epoxy layer is walkable, you can continue working!

Can I apply this type of coating myself?

With a little manual skill, our work instructions and by observing the technical data sheets, it should be no problem! Far more than 1.000 projects in private areas proof this fact! Customer statement: "... wallpapering without having to work very precisely, in 2 or 3 layers ...".

Is the coating dangerous for my fish?

If our processing instructions are followed, the cured material does not release any substances into the water and is therefore not critical for humans or animals.

Is chlorine pollution or the addition of salt problematic?

If the dosage instructions for the chemicals used for swimming pool hygiene are observed, it is not a problem. If the dosage is too high, the surface or the colour may be affected or changed.

How do I get a surface that is as smooth as possible?

When using glass fabric, a slight structure and the overlapped edges of the batts remain visible. To improve this appearance, an additional layer of C-glass fleece (HP-VJ30C / 30g/m² or HP-VJ50C / 50g/m²) can be laminated and cut to size (comparable to wallpapering). Finally, coat with epoxy resin and, if necessary, sand again after curing. Then apply an epoxy resin top coat or PU top coat.

How do I build steps in the pool slip-resistant?

You can sprinkle quartz sand onto the freshly applied top coat resin and let it harden. The grain size should be chosen so that it does not sink in completely. Simply sweep or vacuum off excess sand after it has cured.

How long do I have to wait before I can add water?

The entire laminate structure (incl. epoxy resin top layer or top coat) must cure for at least 7 days at 20° before the first exposure to water. Higher temperatures over a longer period of time can shorten this time. However, a reliable statement on the time reduction cannot be given due to the wide variety of conditions.

Can I get advice by phone during the procedure?

Yes, of course! Our team is also available at work hours and can advise you by phone.

Shipping information

✔ shipping by parcel service

... up to a total weight of approx. 50 kg
... delivery time is one to two days

✔ shipping by forwarding agent (on pallet)

... from a total weight of approx. 50 kg
... delivery time is two to four days
... arrangement of a delivery date by telephone

✔ express delivery

... delivery within 24h
... for particularly urgent deliveries
... please contact us for more information

✔ shipment tracking

... you will receive the link immediately after the goods have been dispatched.

✔ control on receipt of goods

... please check the order for condition and completeness
... have the goods been damaged during shipment? Then refuse to accept the goods or have the delivery person acknowledge the external damage.
... are there any other problems? Feel free to contact us at any time

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